Advanced Manufacturing

McD BERL leverages advanced manufacturing technologies to design sustainable, net-zero facilities. By integrating renewable energy and optimizing efficiency, we help industry leaders achieve their environmental goals

Advanced manufacturing is being transformed by technologies such as the Internet of Things (IoT), Artificial Intelligence (AI), robotics, additive manufacturing, and advanced materials. These innovations improve precision, efficiency, and sustainability in production. IoT enables real-time monitoring, AI enhances decision-making, robotics increase accuracy, and additive manufacturing minimizes waste. These advancements foster more sustainable and efficient manufacturing practices.

McD BERL, a leader in sustainability and MEP consultancy, uses these advancements to design and construct facilities with a focus on value engineering, sustainability, and net zero goals. We optimize designs to balance cost, performance, and sustainability while implementing energy-efficient systems, water management, and waste reduction. To achieve net zero carbon emissions, we integrate renewable energy, optimize building envelopes, use smart technologies, and develop carbon offset programs. By partnering with industry leaders, McD BERL helps enhance operational efficiency, comply with regulations, and strengthen market positions, contributing to a sustainable future in manufacturing.

Soundarya Furniture Manufacturing Facility
Dynamatic Aerospace Manufacturing Plant
Sartorius Biopharmaceutical Manufacturing Plant

Soundarya Furniture Manufacturing Facility

The Soundarya Furniture Manufacturing Facility in Tamil Nadu is a 15-acre project where our team implemented extensive sustainability measures. We achieved a 60% reduction in energy usage for the office area and ensured that the factory operates with 100% natural lighting and ventilation. The project also emphasizes water sustainability and includes on-site organic waste recycling, aligning with our commitment to environmentally responsible design, including passive solar strategies and comprehensive water and waste management systems.

Dynamatic Aerospace Manufacturing Plant

We played a crucial role in transforming the Dynamitic Aerospace Manufacturing Plant in Bangalore into a sustainable facility. Our efforts included optimizing natural daylighting, implementing stack ventilation, improving lighting efficiency, and integrating rainwater harvesting systems. Additionally, we provided expertise in sustainability, public health engineering, fire safety, HVAC, and building management systems, contributing to the development of this 1.5 lakh square foot plant as a model for sustainable industrial design.

Sartorius Biopharmaceutical Manufacturing Plant

The Sartorius Biopharmaceutical Manufacturing Plant project focuses on integrating advanced MEP systems tailored for the biopharmaceutical industry. The facility includes state-of-the-art cleanrooms, energy-efficient HVAC systems, and sustainable water management practices, ensuring a controlled environment essential for biopharmaceutical production. This project exemplifies the combination of high-tech manufacturing needs with sustainable and efficient design principles.

Soundarya Furniture Manufacturing Facility

Dynamitic Aerospace Manufacturing Plant

Soundarya Furniture Manufacturing Facility

Dynamitic Aerospace Manufacturing Plant

Jaguar Land Rover

National Automotive Innovation Campus

Daimler

Rolls Royce

Jaguar Land Rover

National Automotive Innovation Campus

Daimler

Rolls Royce

Automotive facilities

Factories increasingly need to be significantly more responsive to rapidly changing market dynamics and operational environments in the future, adapting physically to supply chain disruptions and variations, new product lines, machinery and equipment.

Automotive facilities typically set up to maximise economy of scale for a limited range of vehicle models are now adapting to the smart factory model where equipment is flexible and readily adapted to manufacture multiple models within the same factory.